Product Description
Customer Question & Answer
High-quality mold processing machining tool 1166
Model No.:BF-1166VP
Vertical high-speed machining center (linear guide)
- The special large span structure of the machine base and column is able to bear high inertia gravity and improve the dynamic responsiveness of the whole machine.
- Shortnose design of direct connection high-speed spindle with excellent rigidity, increase efficiency and reduces abrasion of the tools. Maximizes the transmission efficiency of the spindle motor and also increases processing accuracy and spindle durability.
- The machine employed backward chip removal with mass flow chip flushing system suits particular parts processing for faster chip removing.
- Optional: spindle rotation speed, 12000/15000 rpm/min direct connection spindle, to accommodate different customer needs.
Application case: automobile parts
the surface of the workpiece is smooth and the geometric tolerance is required to be within +-0.01mm.
Specification
| TRAVEL |
| X/Y/Z axis travel |
1150x660x600mm |
| Spindle nose to table |
120-720mm |
| Spindle center to column |
710mm |
| Positioning accuracy |
±0.003/300mm |
| Repeated positioning |
±0.002/300mm |
| Spindle |
| Spindle taper |
BBT40 |
| Spindle transmission |
Direct drive |
| Spindle speed |
12000 rpm/min |
| Controller |
| CNC control |
Fanuc 0i-MF |
| Spindle motor |
11/15 kw 12000 rpm/min |
| X/Y/Z motor |
3.0/3.0/3.0kw |
| Table |
| Table size ( W x L ) |
1250x650mm |
| T slot |
5-18x100mm |
| Table load |
1100kg |
| Feed |
| X/Y/Z rapid feed rate |
30/30/30m/min |
| X/Y/Z linear guideway |
45/45/45mm-ball |
| X/Y/Z ball screw |
φ36-10mm-ball |
| MACHINE DIMENSION |
| Dimension |
3100*2550*2550mm |
| Weight |
8000kg |
Main parts list:
| Item |
Brand |
| Spindle |
Taiwan-Spintrue |
| Spindle bearing |
Japan-NSK |
| Ball screw |
Hiwin |
| Linear guideway |
Hiwin |
| Pneumatic parts |
Taiwan-Mindman |
| Electric parts |
Japan-Mitsubishi/Omron |
Optional configuration:
- SIEMENS/FANUC/Mitsubishi CNC Controller
- 24T/30T Arm type tool magazine
- Coolant through spindle
- 4th/5th axes rotary table
- Chip conveyor
- Tool setter
- Oil mist collector
Machine body
The column with a cross slide structure, adopts a high-grade HT300 gray casting machine body with the integrated structure to ensure rigidity and stability.
Base
Double layered box-type base. The base feet are designed with a trapezoidal structure to make to ensure good stability and machining accuracy.
Spindle box
Spindle box adopts box-type mechanism design, which is more rigid than normal design.
Germany linear guideway
Germany Rexroth brand linear guideway, higher rigidity, accuracy, and surface finish.
Double nut ball screw
C3 level high-speed ball screw with the pre-extension process to reduce thermal elongation caused by heat distortion.
Spindle
The taper and end face of the BBT40 spindle is more closely attached to the tool holder, which ensures high rigidity for tools under heavy cutting machining.
Spindle bearing
BBT40 spindle with ceramic bearing, which is of better precision, rigidity, and smoothness compared with BT40 ball bearing.
Spindle motor
Shortnose spindle with 11/15kw spindle motor, higher torque to ensure rigid tapping, increase productivity.
COMPANY PROFILE
Dongguan Baoke Precision Machinery Co., Ltd. is co-founded by Taiwan Baofeng and elites in Mainland China who engage in developing, manufacturing, selling, and service CNC machine centers. Our mainland manufacturing base is established in 2010, Baofeng has become a leading company for high-end machine center manufacturers in china as well as an integrated intelligent solution provider.
Machine scope includes various vertical machining centers (linear guideway and square guideway), high-speed engraving and milling machines, double column machining centers, and CNC tapping centers.
At present, Baofeng has a complete sales and after-sales service team across the country, but we try to bring our philosophy to the world and become a strong and competitive global player. We are now looking for partners overseas to build our dealers network and at the same time prepare our local representative office.
Looking into the future, we will always be committed to our culture "To be the first brand in the industry, keep the principle of integrity" oriented by market and customer's needs, to provide high efficiency and high-quality products and services.
Quality Control
From production to delivery, strict testing is adopted to inspect the static and dynamic accuracy of the machine, so as to ensure the accuracy and stability of the BAOFENG machine.
Precise grinding: After the milling process, all guideway mounting surface has gone through grinding process by imported CNC grinding machine (Normal machine body manufacturing only have milling process)
Manual scrapping: All joint surfaces of the machine body are manually scraped to ensure geometric accuracy and rigidity.
Standard and Strict process: Complete machine production procedure with high standards, all processes could be tracked to ensure high quality. Even the torque of each screw will be tested and recorded.
Quality Assurance System
1. G-TECH dynamic balancing inspection
The spindle motor has gone through dynamic balance vibration detection and correction.
- Renishaw Ballbar inspection
Inspect the roundness in the three planes (XY, XZ, YZ) of the machine, which can minimize the dynamic accuracy tolerance and improve the geometric accuracy.
3. Renishaw laser interferometer inspection
When detecting the screw pitch error, the straightness of the linear guide rail in the XX and YY directions can be checked at the same time to ensure the machining and assembly accuracy of the machine tool, meanwhile, can test the actual positioning accuracy and repeat positioning accuracy of the machine tool.
4. Germany Carl Zeiss CMM test
To check the precision of precision parts of machine tools, such as bearing caps, glands, motor flange plates, spindles, etc., as well as the geometric accuracy and surface tolerances of the test-cut samples.
- Running test
In order to ensure quality, the machine will go through other quality control procedures, such as spindle vibration noise inspection, 72-hour full-function running-in test, etc.
Case Customer
Audited Supplier 
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